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Author Topic: Kato EF210 3034 DCC Digitrax DN163K0A  (Read 829 times)
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inobu 

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« on: February 17, 2010, 06:44:15 am »

OK,

I'm going DCC now and always knew it was going to be challenging but I like challenges. Lucky for me I picked the EF210  . It was hard off the bat but I learned a lot  .

This is a plug and play type of board although the install was not plug and play. Over all it is a straight forward install with some modifications but doable.  

Troubleshooting if pretty much straight forward if you run into problems.

Motor not working is most likely no connections from brass motor clips to board.
Motor heating up is most likely a poor connection to the motor.

Try to avoid loose or poor connection this will always cause you serious problems. You need good contact between metal surfaces to conduct properly. So make sure it good and tight. Tint the motor clip with solder to give it more contact surface allowing the plastic clip to lock in better.  

The next issue will be closing the unit back up. This is where I ran into trouble. The components on the board are a few mm higher than the stock board and causes the shell to bind when snapping it back together. It also causes the board to tweak and you may lose contact to the motor clip creating that dead motor symptom again.

This is what I did to remedy it.

I cut out the area where the chip and resistors were binding against the roof. This was an simple remedy because the EF210 has a two piece roof which covers the holes and you'll never know the hole are there.


If you wants to get a bearing of my cuts the left side of the hole around the gray clip is original. Measure from there and you can duplicate the cuts.

I have to make a good assessment before I start the next one. The 500.    

Inobu

 
Boy did this need editing.  



  
« Last Edit: February 24, 2010, 03:20:11 pm by inobu » Logged
inobu 

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« Reply #1 on: July 09, 2010, 06:22:50 am »

Potential problem:

When you remove material from the roof it compromises the body. The body is allowed to flex and may not connect or latch onto the chassis securely. I was trying to get the perfect fit and remove more of the roof line. Although the body fits good it comes apart easy. You can grab the body and the chassis drops out. (Not good)

I had to use super thin double sided tape on the body to secure it. Never place tape on the plastic motor housing. If you ever take the body off it will rip the plastic motor mount apart. Always use a really small strip and place it along the metal part of the frame. That way you can remove the body if need be.

Here is what I had to do.



I hate install/butchering like this but I guess you live and learn.

Inobu     
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CaptOblivious 
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« Reply #2 on: July 09, 2010, 02:32:04 pm »

That is very good information to know, and sounds like you found the best solution for it. Thanks!
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